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Viscous liquid filling

Viscous liquid filling machines for sauces, gels, creams and pastes.

Viscous liquids need a filler that can move product consistently without excessive dripping, air pockets or poor cut-off. Lancing UK helps assess piston, servo and pump-assisted routes.

Viscous liquid filling machine with piston filling system and conveyor
Specification route

Thick products need controlled product movement.

The main challenge is not only measuring the volume; it is delivering the product cleanly through the nozzle. Viscosity, temperature, particles, stringing and hopper feeding all affect the filler specification.

  • Common applications include sauces, creams, gels, honey, shampoo, lotions and pastes.
  • Piston and servo piston filling are often compared for positive displacement control.
  • Nozzle cut-off and product feed should be tested against the real product.
  • Cleaning access and changeover time should be part of the decision.
Volumetric fillingUK machinery adviceLancing UK
What to compare

Machine choices for this filling project.

Compare the route against product behaviour, fill range, container format, throughput and any downstream capping or labelling stages.

Piston filling

Strong route for many thick products requiring measured delivery.

Servo piston filling

Useful where digital control and repeatable settings are important.

Integrated line filling

For viscous product lines requiring capping, labelling and coding.

Quote preparation

Details that help Lancing UK shortlist the right filler.

For a faster specification, include the product sample or description, fill volume range, container dimensions, cap or lid type, target output and available production space.

Product

Viscosity, flow, temperature, foam, particles and cleaning expectations.

Container

Bottle, jar, tub or pouch details including neck opening and stability.

Output

Target packs per minute or per hour and whether manual loading is acceptable.

Line stages

Capping, labelling, coding, sealing, inspection and end-of-line handling.

Related pages

Useful related volumetric filling advice.

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FAQs

Questions about viscous liquid filling machines uk.

Piston or servo piston fillers are often shortlisted for viscous liquids, but the product should be tested.

Some can, if particle size and nozzle opening are compatible with the filling route.

Nozzle design, filling speed, suck-back and product behaviour all affect dripping and cut-off.

Need a volumetric filling machine shortlist?

Send the product, fill range, container and throughput target. Lancing UK will narrow the most practical filling route before quotation.